Services

Hot Isostatic Pressing

HIP is the simultaneous application of heat and high pressure to materials. This process is ideal to improve the characteristics of your additive manufactured or cast product by removing the porosity up to 100%.

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services – hot isostatic pressing

Hot Isostatic Pressing (HIP) is a proven process for heat treatment, consolidation of powder, densification of products – such as castings, sintered materials, and ceramic parts – or for diffusion bonding applications. While HIP has been around for decades, we are seeing new applications in high-performance parts.

Aalberts surface technologies-accurate brazing has over 30 years in the thermal processing business and boasts two QIH 122 M URC presses located side-by-side on the shop floor in Greenville, SC.

  • optimize your supply chain we offer multiple post-processing steps under one roof
  • risk management two HIP units side by side creates redundancy to protect our customers if the unexpected happens
  • quick turns average lead time is less than 7 days and on-time delivery is greater than 98%
  • strong quality management systems to meet customers’ specific requirements, increase satisfaction, and exceed expectations
  • unique HIP cycles customized to your materials and includes heat treatment and controlled cooling 
  • clean parts brand new, hybrid High Pressure Heat Treat HIP technology delivers cleaner parts
  • competitive pricing straight-forward pricing without added fees and upcharges

hot isostatic pressing or HIP

HIP is the simultaneous application of heat and high pressure to materials. This process is ideal to improve the reliability and performance of your product by eliminating porosity achieving 100% theoretical density.

Applying heat and pressure simultaneously eliminates internal voids and defects such as porosity in castings and lack-of-fusion defects in additively manufactured parts.

HIP is effective with almost all materials – including metals, ceramics, and plastic – and can be applied to a large range of alloys including titanium, steels, aluminum, copper, and magnesium. It improves materials properties such as fatigue resistance, creep, ductility, and workability of parts designed for mission-critical applications. The HIP process densifies, repairs, and creates a uniform microstructure of additive manufactured parts.

Examination of HIP’ed parts by non-destructive testing techniques show excellent results. In Powder Metallurgy, the HIP process can produce materials from metallic compositions that are difficult or impossible to forge or cast.

proven benefits of HIP and heat treating:

  • superior material properties
  • reduced property scatter
  • improved machine + polished surface
  • low weight design
  • no internal defects
  • lower production cost

A HIP unit consists of a high temperature furnace enclosed within a pressure vessel. Components are heated under a uniform, isostatic pressure of inert Argon gas. Temperatures can go up to 1,250C (2,282F) and pressure ranges from 15,000 to 30,000 psi. When components are treated with HIP, the simultaneous application of heat and pressure eliminates internal voids and microporosity through a combination of plastic deformation, creep and diffusion bonding. The additive manufactured product will be significantly improved after this process.

 

HIP and high pressure heat treatment (HPHT) capabilities

Both of our HIP units are equipped with proprietary Uniform Rapid Cooling (URC) feature. URC combines solution and age in a single process. High Pressure Heat Treat (HPHT) streamlines the steps involved in material densification and heat treatment. This innovative approach enables all processed components to cool uniformly in a controlled environment, resulting in minimal thermal distortion and non-uniform grain growth.

  • max pressure: 30,000 psi
  • max temperature: 2,282 F/1,250C
  • max cooling rate: up to 400 F
  • gas chromatograph
  • load capacity 24.5” dia x 66”h
  • uniform rapid cooling

hot isostatic pressing – a process for all industries

  • aerospace & defense
  • oil & gas
  • medical
  • automotive
  • nuclear
  • casting
  • sputtering targets
  • PM HIP

have a HIP question?

If you are looking to improve material properties of your parts designed for mission-critical applications, Aalberts surface technologies-accurate brazing has the post-processing solutions you need.

Our team has the skill and expertise to solve even your most complex thermal processing challenge. Ask us a question or request a quote and let’s get started together to provide faster lead times and deliver cleaner parts – all at a competitive price.